Call:
Phone - Ramcel Engineering(847) 272-6980Mail - Ramcel Engineeringsales@ramcel.com
Printable PagePrintable PageEmail This PageEmail This Page

Progressive Stamping of Steel Laminations

Known for our high-quality progressive stamping services, Ramcel Engineering was contracted by a client from the automotive industry to produce a large series of stamped laminations used for electric power steering motor applications. With our 100-ton Minster press, which was able to run at 400 cycles per minute and hold overall precision tolerances down to ± .002, we stamped a full stack of 22 laminations within one operation.

Formed from M19 electrical steel, the Upper Rotors stack measured 1.457" in outer diameter and .897" in inner diameter, with a total material height of .393". Once all parts were completed and 100% inspected via a camera inspection machine, we custom packaged the finished units into anti-static plastic trays, which were then placed into cartons that were barcoded and labeled for delivery. All final items were shipped to our customer's facility in the Midwest.

Our advanced progressive stamping technology allowed Ramcel engineers to efficiently stamp 3,000,000 laminations, with weekly releases for this automotive industry client within a short, 2- to 4-week lead time.

 Steel Laminated Upper Rotor
[click to enlarge]
Steel Laminated Upper Rotor
Request Quote

Progressive Stamping of Steel Laminations Project Highlights

Product DescriptionTheses progressive stamped steel laminations are used within a(n) automotive electric power steering motor application
Capabilities Applied/ProcessesProgressive Die Stamping Services
  • Stamp full stack or 22 laminations in one operation
Camera Inspection Services
Packaging Services
Equipment Used to Manufacture Steel Laminations100 Ton Minster Press
  • 400 Cycles Per Minute
Overall Upper Rotor DimensionsThickness: .393"
Outer Diameter: ø 1.457"
Inner Diameter: ø.897"
Tightest Tolerances±.002
Flatness of .007"
Parallelism of .007"
Profile of .003"
Profile of .003"
True Position of .001"
Material UsedM19 Steel (Electrical Steel)
  • ASTM A677-07
In process testing performedAutomated Camera Inspection:
  • Check Size & Location of I.D.
  • Check Size & Location of all Rectangular Magnet Slots
  • Check Flatness
Estimated Part Weight.300 lbs.
Industry for UseAutomotive
PackagingPackage into anti-static plastic trays and place into carton
Label carton on alternating sides
Apply bar code
QuantityOver 3,000,000 parts per year
Lead Time2-4 Weeks
Delivery LocationMidwest
Standards MetCustomer supplied print, 2D Auto CAD Drawing
Product NameLamination, Upper Rotor Stack
View Other Examples of our Workback to top
PrivacySitemapCopyright © 2011 Ramcel Engineering, All Rights ReservedSite created by ThomasNet Web Solutions