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Progressive Stamping of Steel Shift Gates

Internal View of a Steel Shift Gate
[click to enlarge]
Internal View of a Steel Shift Gate


External View of a Steel Shift Gate
[click to enlarge]
External View of a Steel Shift Gate
 

These progressive stamped internal and external shift gates, displayed to the left, are used as components within automobile steering columns. These parts serve as an example of Ramcel Engineering's superior progressive stamping capabilities, which allowed our company to build 2,000,000 of these steel shift gates each year with weekly releases.

To begin this project, Ramcel Engineering used a series of 400- to 600-ton Minster presses to build the gates from 1008 and 1010 HRPO steel. These presses were able to run at 50 cycles per minute and meet precision tolerances down to ± .005".

We also deburred and heat treated all units to create a smooth, hardened finish. The finished components were put into VCI bags (400 pieces per bag) and placed onto 45" x 48" pallets, which were then shipped to our client's facility in the Midwest.

Offering top-notch progressive stamping and manufacturing services, Ramcel Engineering was able to satisfy the high-volume needs of our customer, providing quality, precision products well within their production deadline.

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Progressive Stamping of Steel Shift Gates Project Highlights

Product DescriptionThese progressive stamped Internal & External Shift Gates are used within the Automotive Industry for Steering Columns
Capabilities Applied/ProcessesProgressive Die Stamping
Inspection Services
Heat Treatment
  • Carbo Nitrite & Harden
  • .13-.50 Case Depth
Bending

Deburring
  • Vibratory Deburr
Packaging Services
Equipment Used to Manufacture Steel Shift Gates400-600 Ton Minster Presses
  • 50 Cycle Per Minute
Overall Shift Gate DimensionsExternal:
Material Thickness: .122"
Length: 2.660"
Width: 3.245"
Internal:
Material Thickness: .122"
Length: 3.016"
Width: 1.230"
Tightest Tolerances±.005"
Material Used1008-1010 Hot Rolled , Pickled & Oiled (HRP&O) Steel
Material FinishNone
In process testing performedCamera inspection
Estimated Part Weight.250 lbs
Industry for UseAutomotive
PackagingPackage 400 Pieces into Each VCI bags
Place onto 45"x48" Pallets
QuantityOver 2,000,000 parts per year
Lead Time2-4 Weeks
Delivery LocationMidwest
Standards MetCustomer supplied print, 2D Auto CAD Drawing
Product NameSteel Shift Gates
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