Automation & Assembly

Automation & Assembly – Precision Solutions for Greater Value

At RAMCEL Precision Stamping and Manufacturing, LLC we are committed to finding innovative ways to leverage costs for our customers. Our dedication to providing precision solutions is evident in the custom assembly alternatives we offer. By designing and building custom automatic assembly machines and in-line vision systems, we help limit variances and ensure the best investment for our clients.

Innovative Automation Solutions

Our approach to automation and assembly focuses on delivering greater value through precision and efficiency. Here’s how we achieve this:

  • Custom Assembly Machines: We design and build automated assembly machines tailored to our customers' specific needs. These machines are engineered to optimize production processes, reduce manual labor, and improve overall efficiency. By customizing each machine, we ensure that it perfectly aligns with the unique requirements of our clients, providing a seamless integration into their existing operations.
  • In-Line Vision Systems: Our engineers have developed in-line vision systems capable of checking and verifying the presence of up to 134 stamped features. These systems are crucial for maintaining quality control and ensuring that every part meets the required specifications. By incorporating advanced vision technology, we enhance the accuracy of inspections, reducing the likelihood of defects and ensuring that only conforming parts proceed through the production line.

Ensuring Quality and Compliance

Quality assurance is a cornerstone of our automation and assembly services. Our in-line vision systems play a vital role in maintaining high standards:

  • Detection and Segregation: If a non-conforming part is detected during the inspection process, it is automatically diverted and segregated into an isolated compartment. This proactive approach prevents any chance of non-conforming parts reaching the customer, ensuring that our clients receive only the highest quality products.
  • Confidence in Compliance: Customers can have complete confidence that all parts manufactured on our high-speed assembly line meet specified tolerance levels. Our rigorous quality control measures ensure that every product is compliant with industry standards and customer requirements. By adhering to strict quality protocols, we reinforce our commitment to delivering reliable and precise components.
  • Regular Equipment Calibration and Maintenance: To uphold our quality standards, we conduct regular calibration and maintenance of our in-line vision systems and assembly machines. This process ensures that our equipment operates at peak performance, reducing the risk of errors and defects in produced parts.
  • Compliance with Industry Standards: We comply with various industry standards and regulations, ensuring that all components produced meet specific regulatory requirements. Our commitment to quality is institutionalized in our practices, reflecting our dedication to continuous improvement.

Commitment to Delivering Exceptional Value

At RAMCEL, we are dedicated to providing precision solutions that not only meet but exceed our customers’ expectations. Our innovative automation and assembly solutions are designed to enhance production efficiency and ensure the highest levels of quality. We understand the importance of reliable and cost-effective manufacturing processes in today’s competitive marketplace.

Let us demonstrate how our expertise in automation and assembly, combined with our commitment to quality assurance, can benefit your business. Whether you need custom assembly machines or advanced in-line vision systems, RAMCEL is here to help you achieve your manufacturing goals.

Why Choose RAMCEL?

Choosing RAMCEL for your metal stamping needs means partnering with a company that is committed to delivering exceptional quality and service. Here are a few reasons why we stand out in the industry:

  • Proven Track Record: With decades of experience, we have a proven track record of delivering high-quality solutions to a diverse range of industries. Our reputation for excellence is built on a foundation of reliability and innovation.
  • Advanced Technology: We utilize the latest metal stamping technology to ensure precision and efficiency in every project. Our investment in cutting-edge equipment allows us to tackle even the most complex challenges with confidence.
  • Expert Team: Our team of highly skilled professionals provides exceptional service and support. We work closely with our clients to understand their specific needs and deliver tailored solutions that drive success.

Examples of Our Work

Precision Stamping of Cold Rolled Steel Transmission Plates

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Precision Stamping of Cold Rolled Steel Transmission Plates This gasket plate, shown on the right, serves as a strong example of Ramcel Engineering’s high-quality precision stamping capabilities. This complex component is used within an automatic transmission application. With our Minster press, which ran at 50 cycles per minute and met precision tolerances down to ±... Continue reading→

Progressive Stamping of Steel Shift Gates

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Progressive Stamping of Steel Shift Gates These progressive stamped internal and external shift gates, displayed to the left, are used as components within automobile steering columns. These parts serve as an example of Ramcel Engineering’s superior progressive stamping capabilities, which allowed our company to build 2,000,000 of these steel shift gates each year with weekly... Continue reading→

Progressive Stamping of Steel Laminations

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Progressive Stamping of Steel Laminations Known for our high-quality progressive stamping services, Ramcel Engineering was contracted by a client from the automotive industry to produce a large series of stamped laminations used for electric power steering motor applications. With our 100-ton Minster press, which was able to run at 400 cycles per minute and hold... Continue reading→

Progressive Stamped Wire Strippers

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Progressive Stamped Wire Strippers With our extensive progressive stamping capabilities, Ramcel Engineering manufactures these stamped handles for wire strippers used in the electrical industry. Our progressive die stamping expertise translates to the ability to manufacture wire strippers in various shapes, sizes, and configurations, as shown. All parts are stamped, heat treated, deburred, cleaned & pad... Continue reading→

Progressive Stamped Drive Cages for SAS and SATA Hard Drives

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Progressive Stamped Drive Cages for SAS and SATA Hard Drives A full-service progressive stamping service facility, Ramcel Engineering produces drive cages for SAS and SATA hard drives used in computer technology servers. Working with 301 full hard and half hard stainless steel, these drive cages are stamped with progressive dies to produce cages measuring 3.5″... Continue reading→

Progressive Stamped Concrete Anchor Brackets

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Progressive Stamped Concrete Anchor Brackets Using our progressive die stamping experience and knowledge, Ramcel Engineering manufactures these anchor brackets used in the pre-cast concrete industry. Different anchorage requirements call for different materials, and Ramcel Engineering handles this manufacturing requirement with ease, producing parts from HSLA steel, 201LN stainless steel, and 304 stainless steel as needed... Continue reading→

Case Studies

Partnering For Success

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Partnering For Success Partnering For Success August 22, 2018Among the characteristics that make Ramcel exceptional is our ability to adapt and address specific client needs—whether it be engineering quality, tooling, or other aspects of the manufacturing operation. We are frequently asked by customers to study their parts manufacturing process in search of areas where greater... Continue reading→

Automation Quality Control

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Automation in Quality Control November 03, 2017 We are frequently asked by customers to study their parts manufacturing process in search of areas where greater efficiency, reliability, and profitability can be achieved. Sometimes, our search results in new equipment and processes that result in superior product performance, fewer production rejects, and greater profitability. This document... Continue reading→

Patent-Protected Engineering

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Patent-Protected Engineering May 26, 2017 We are frequently asked by customers to study their parts manufacturing process in search of areas where greater efficiency and profitability can be achieved. Sometimes, our search results in the development of new products and designs that are superior in performance and provide greater profitability. This document provides an example... Continue reading→

Leveraging Costs with Automation

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Leveraging Costs with Automation March 16, 2017 We are frequently asked by customers to study their parts manufacturing process to identify areas where efficiencies can be achieved. This document provides an overview of our expertise and identifies some of the steps Ramcel takes to leverage manufacturing processes to improve efficiency and reduce costs. Ramcel is... Continue reading→

Contact us today to discuss how we can provide precision solutions tailored to your unique needs. Together, we can create a more efficient and reliable manufacturing process that adds value to your operations.

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