Custom Metal Stamping
Custom Metal Stamping Services
Since 1950, RAMCEL Precision Stamping and Manufacturing, LLC has been a leader in the custom metal stamping industry. Our ongoing commitment to updating processes, technology, and equipment ensures we meet the evolving needs of our customers. We invest in the continuous training of our highly skilled professionals, enabling us to anticipate and address customer requirements effectively.
Our Approach
At RAMCEL, we extend traditional boundaries by offering:
- Solutions-Oriented Thinking: We focus on innovative solutions tailored to meet specific customer needs.
- Unique Engineering Expertise: Our team brings extensive knowledge and experience to every project.
- Latest Technology: We leverage cutting-edge technology to enhance efficiency and quality.
- Advanced Quality Control: Our data collection and monitoring systems ensure cost-effective manufacturing.
This commitment to innovation and quality has solidified our reputation as a trusted industry partner.
In-Die Sensor Program
A key component of our success is our In-Die Sensor Program. Our professional staff understands the importance of using digital and analog sensors to protect custom metal stamping tools. We integrate sensor solutions during the design phase of new tools to prevent costly production issues. This proactive approach ensures the creation of the safest and most efficient tools possible.
- SmartPac Automation Controllers: Every progressive stamping line in our facility is equipped with these controllers and servo-driven roll feeds.
- In-Die Sensoring: Every die is equipped with sensors to ensure its functioning properly during operations. These sensors protect the die and bolster part quality and reliability as well as ensure employee safety. In addition, in-die sensors enable predictive maintenance by detecting wear and anomalies early, minimizing downtime and improving overall production efficiency.
Our meticulous attention to detail underscores our commitment to quality and reliability.
Building Strong Client Relationships
Our leadership is not just about technology and processes; it's about relationships. We pride ourselves on building long-standing partnerships with our clients. At RAMCEL, customer service is not a department—it's our way of doing business.
- Problem-Solving Expertise: Our extensive tooling and manufacturing knowledge allows us to solve problems more effectively than the competition.
- Customer-Centric Teams: Our engineering, tooling, and production teams seek to understand part usage and assembly so Ramcel can deliver exactly what our customers need in the way that works best for them.
- Innovative Solutions: We find ways to cut costs, explore unique materials, and leverage our network to provide innovative solutions.
This dedication to excellence and problem-solving makes us a valued partner for our clients.
Commitment to Quality and Innovation
RAMCEL's commitment to quality and innovation is demonstrated by our certifications, including ISO 9001:2015 and IATF 16949:2016. These certifications reflect our dedication to maintaining high standards in precision manufacturing and customer satisfaction. Our investment in the latest technology and equipment enhances our precision and productivity, integrating quality management technology to monitor and control the manufacturing process.
Client Feedback and Collaboration
Our clients consistently provide positive feedback, highlighting our ability to deliver creative solutions and maintain high standards of quality. They appreciate our proactive approach, where we don't just react to proposals as-is but offer recommendations to make products more cost-effective and more manufacturable. This collaborative spirit allows us to build mutually beneficial relationships, ensuring that we deliver on our promises and help our clients achieve their goals.
Looking Ahead
RAMCEL Precision Stamping and Manufacturing, LLC stands as a leader in the custom metal stamping industry due to our unwavering commitment to innovation, quality, and customer satisfaction. By combining superior custom stamping with unique problem-solving expertise and fostering meaningful relationships, we consistently meet and exceed customer needs. Our clients trust us to deliver reliable and innovative solutions, enabling them to focus on their business priorities with confidence. Let us demonstrate how RAMCEL delivers excellence in every aspect of our work.
Why Choose RAMCEL?
Choosing RAMCEL for your metal stamping needs means partnering with a company that is committed to delivering exceptional quality and service. Here are a few reasons why we stand out in the industry:
- Proven Track Record: With decades of experience, we have a proven track record of delivering high-quality solutions to a diverse range of industries. Our reputation for excellence is built on a foundation of reliability and innovation.
- Advanced Technology: We utilize the latest metal stamping technology to ensure precision and efficiency in every project. Our investment in cutting-edge equipment allows us to tackle even the most complex challenges with confidence.
- Expert Team: Our team of highly skilled professionals provides exceptional service and support. We work closely with our clients to understand their specific needs and deliver tailored solutions that drive success.
Examples of Our Work
Precision Stamping of Cold Rolled Steel Transmission Plates
Precision Stamping of Cold Rolled Steel Transmission Plates This gasket plate, shown on the right, serves as a strong example of Ramcel Engineering’s high-quality precision stamping capabilities. This complex component is used within an automatic transmission application. With our Minster press, which ran at 50 cycles per minute and met precision tolerances down to ±... Continue reading→
Progressive Stamping of Steel Shift Gates
Progressive Stamping of Steel Shift Gates These progressive stamped internal and external shift gates, displayed to the left, are used as components within automobile steering columns. These parts serve as an example of Ramcel Engineering’s superior progressive stamping capabilities, which allowed our company to build 2,000,000 of these steel shift gates each year with weekly... Continue reading→
Progressive Stamping of Steel Laminations
Progressive Stamping of Steel Laminations Known for our high-quality progressive stamping services, Ramcel Engineering was contracted by a client from the automotive industry to produce a large series of stamped laminations used for electric power steering motor applications. With our 100-ton Minster press, which was able to run at 400 cycles per minute and hold... Continue reading→
Progressive Stamping of Steel Snap Rings
Progressive Stamping of Steel Snap Rings Using our top-notch progressive stamping technology, Ramcel Engineering produced the steel snap rings, which are used as components within an automotive truck axle application. We made 2 product sizes – large and small – to meet the needs of our client. Our 300-ton Minster press, which ran at 60... Continue reading→
Progressive Stamped Wire Strippers
Progressive Stamped Wire Strippers With our extensive progressive stamping capabilities, Ramcel Engineering manufactures these stamped handles for wire strippers used in the electrical industry. Our progressive die stamping expertise translates to the ability to manufacture wire strippers in various shapes, sizes, and configurations, as shown. All parts are stamped, heat treated, deburred, cleaned & pad... Continue reading→
Progressive Stamped Drive Cages for SAS and SATA Hard Drives
Progressive Stamped Drive Cages for SAS and SATA Hard Drives A full-service progressive stamping service facility, Ramcel Engineering produces drive cages for SAS and SATA hard drives used in computer technology servers. Working with 301 full hard and half hard stainless steel, these drive cages are stamped with progressive dies to produce cages measuring 3.5″... Continue reading→
Progressive Stamped Anchor Insert Assembly
Progressive Stamped Anchor Insert Assembly Ramcel Engineering manufactures this concrete insert anchor assembly with our progressive die stamping and plastic molding equipment. Working with HSLA steel, the main anchor portion is stamped using a progressive die. PE plastic is molded to form the outer wing portions of the part. The steel is coated via a... Continue reading→
Progressive Stamped Concrete Anchor Brackets
Progressive Stamped Concrete Anchor Brackets Using our progressive die stamping experience and knowledge, Ramcel Engineering manufactures these anchor brackets used in the pre-cast concrete industry. Different anchorage requirements call for different materials, and Ramcel Engineering handles this manufacturing requirement with ease, producing parts from HSLA steel, 201LN stainless steel, and 304 stainless steel as needed... Continue reading→
Case Studies
Partnering For Success
Partnering For Success Partnering For Success August 22, 2018Among the characteristics that make Ramcel exceptional is our ability to adapt and address specific client needs—whether it be engineering quality, tooling, or other aspects of the manufacturing operation. We are frequently asked by customers to study their parts manufacturing process in search of areas where greater... Continue reading→
Automation Quality Control
Automation in Quality Control November 03, 2017 We are frequently asked by customers to study their parts manufacturing process in search of areas where greater efficiency, reliability, and profitability can be achieved. Sometimes, our search results in new equipment and processes that result in superior product performance, fewer production rejects, and greater profitability. This document... Continue reading→
Patent-Protected Engineering
Patent-Protected Engineering May 26, 2017 We are frequently asked by customers to study their parts manufacturing process in search of areas where greater efficiency and profitability can be achieved. Sometimes, our search results in the development of new products and designs that are superior in performance and provide greater profitability. This document provides an example... Continue reading→
Reverse Engineering ROI
Reverse Engineering for ROI May 01, 2017 We are frequently asked by customers to study their parts manufacturing process to identify areas for improved efficiency. This document provides an example of a situation where our expertise and problem-solving skills enhanced production efficiency and reduced both capital and assembly costs. Ramcel is a leading producer of... Continue reading→
Total Management Process
Total Management Process March 29, 2017Many have inquired as to how Ramcel maintains our leadership position as a producer of precision metal stamping for global industries. The answer is both simple and complex. This document provides: An overview of our expertise. A description of our approach. The steps Ramcel takes to ensure the application of... Continue reading→
Leveraging Costs with Automation
Leveraging Costs with Automation March 16, 2017 We are frequently asked by customers to study their parts manufacturing process to identify areas where efficiencies can be achieved. This document provides an overview of our expertise and identifies some of the steps Ramcel takes to leverage manufacturing processes to improve efficiency and reduce costs. Ramcel is... Continue reading→
Contact us today to discuss how we can provide precision solutions tailored to your unique needs. Together, we can create a more efficient and reliable manufacturing process that adds value to your operations.