Engineering, Reverse Engineering, & Prototyping
Engineering, Reverse Engineering, & Prototyping Services
At RAMCEL Precision Stamping and Manufacturing, LLC we specialize in providing comprehensive engineering, reverse engineering, and prototyping services. With a focus on manufacturability engineering for lean manufacturing, we cater to over 15 industries, ensuring that each product meets our clients' unique requirements. Our commitment to quality is reflected in our adherence to ISO 9001:2015, and IATF 16949:2016. In addition to our extensive engineering procedures, we offer design, concept development, and technical support for the items we produce.
Engineering Services
Our engineering services are designed to optimize the manufacturability of products, ensuring efficiency and cost-effectiveness. We work closely with our clients to understand their specific needs and develop tailored solutions that enhance product performance and reduce production costs. We specialize in lean manufacturing, which focuses on minimizing waste and maximizing productivity. By streamlining processes and improving workflow, we help our clients achieve greater efficiency and competitiveness in the marketplace. Our engineering services include:
- Design and Development: We collaborate with clients from the initial concept to the final design, ensuring that every aspect of the product meets their requirements and expectations.
- Technical Support: Our team provides ongoing support throughout the production process, addressing any challenges that arise and ensuring that the final product meets all specifications.
- Part Scanning and CMM Capabilities: We use advanced part scanning with our 3D Scanner CMM Hexagon Absolute Arm and our coordinate measuring machine (CMM) to verify the accuracy and precision of each component, ensuring compliance with industry standards.
Reverse Engineering
RAMCEL's reverse engineering services are essential for clients who need to replicate or improve existing parts, especially those that are complex or no longer have original design documentation. Our expertise in reverse engineering allows us to recreate parts with precision, ensuring that they function as intended and integrate seamlessly with existing systems. Our reverse engineering process involves:
- Detailed Analysis: We conduct a thorough examination of the existing part, using advanced scanning and measurement techniques to capture its geometry and features accurately.
- 3D Modeling: Our engineers create detailed 3D models of the part, which serve as the basis for manufacturing new components or making improvements to the original design.
- Material and Process Evaluation: We assess the materials and manufacturing processes used in the original part, identifying opportunities for enhancements that can improve performance or reduce costs.
By leveraging our reverse engineering capabilities, clients can extend the life of their products, improve performance, and reduce downtime.
Prototyping Services
Prototyping is a critical step in the product development process, allowing clients to test and refine their designs before full-scale production. At RAMCEL, we offer comprehensive prototyping services that enable clients to bring their ideas to life quickly and efficiently. Our prototyping services include:
- Rapid Prototyping: We use advanced technologies to produce prototypes quickly, allowing clients to evaluate design concepts and make necessary adjustments in a timely manner.
- Functional Testing: Our prototypes are designed to mimic the final product's functionality, enabling clients to test performance and identify any issues before production begins.
- Iterative Design: We work closely with clients to refine their designs through multiple iterations, ensuring that the final product meets all specifications and requirements.
With our prototyping services, clients can reduce the risk of costly design errors and accelerate the time-to-market for their products.
Comprehensive Support and Quality Assurance
At RAMCEL, we are committed to providing comprehensive support and ensuring the highest quality standards in all our services. Our adherence to ISO 9001:2015, and IATF 16949:2016 reflects our dedication to excellence and customer satisfaction. We offer a range of additional services to support our clients' needs, including:
- Design and Concept Development: Our team assists clients in developing gauging for real-time part qualification to ensure functional attributes are validated.
- Technical Support: We provide expert guidance and support throughout the entire product lifecycle, from initial design to final production.
- Quality Assurance: Our rigorous quality assurance processes ensure that every product meets the highest standards of precision and reliability.
Partner with RAMCEL
By partnering with Ramcel Precision Stamping and Manufacturing, LLC clients gain access to a wealth of expertise and resources that can help them achieve their engineering, reverse engineering, and prototyping goals. We are dedicated to delivering innovative solutions that drive success and exceed expectations. Contact us today to learn more about how we can support your next project.
Why Choose RAMCEL?
Choosing RAMCEL for your metal stamping needs means partnering with a company that is committed to delivering exceptional quality and service. Here are a few reasons why we stand out in the industry:
- Proven Track Record: With decades of experience, we have a proven track record of delivering high-quality solutions to a diverse range of industries. Our reputation for excellence is built on a foundation of reliability and innovation.
- Advanced Technology: We utilize the latest metal stamping technology to ensure precision and efficiency in every project. Our investment in cutting-edge equipment allows us to tackle even the most complex challenges with confidence.
- Expert Team: Our team of highly skilled professionals provides exceptional service and support. We work closely with our clients to understand their specific needs and deliver tailored solutions that drive success.
Examples of Our Work
Precision Stamping of Cold Rolled Steel Transmission Plates
Precision Stamping of Cold Rolled Steel Transmission Plates This gasket plate, shown on the right, serves as a strong example of Ramcel Engineering’s high-quality precision stamping capabilities. This complex component is used within an automatic transmission application. With our Minster press, which ran at 50 cycles per minute and met precision tolerances down to ±... Continue reading→
Progressive Stamping of Steel Shift Gates
Progressive Stamping of Steel Shift Gates These progressive stamped internal and external shift gates, displayed to the left, are used as components within automobile steering columns. These parts serve as an example of Ramcel Engineering’s superior progressive stamping capabilities, which allowed our company to build 2,000,000 of these steel shift gates each year with weekly... Continue reading→
Progressive Stamping of Steel Laminations
Progressive Stamping of Steel Laminations Known for our high-quality progressive stamping services, Ramcel Engineering was contracted by a client from the automotive industry to produce a large series of stamped laminations used for electric power steering motor applications. With our 100-ton Minster press, which was able to run at 400 cycles per minute and hold... Continue reading→
Progressive Stamping of Steel Snap Rings
Progressive Stamping of Steel Snap Rings Using our top-notch progressive stamping technology, Ramcel Engineering produced the steel snap rings, which are used as components within an automotive truck axle application. We made 2 product sizes – large and small – to meet the needs of our client. Our 300-ton Minster press, which ran at 60... Continue reading→
Progressive Stamped Wire Strippers
Progressive Stamped Wire Strippers With our extensive progressive stamping capabilities, Ramcel Engineering manufactures these stamped handles for wire strippers used in the electrical industry. Our progressive die stamping expertise translates to the ability to manufacture wire strippers in various shapes, sizes, and configurations, as shown. All parts are stamped, heat treated, deburred, cleaned & pad... Continue reading→
Progressive Stamped Drive Cages for SAS and SATA Hard Drives
Progressive Stamped Drive Cages for SAS and SATA Hard Drives A full-service progressive stamping service facility, Ramcel Engineering produces drive cages for SAS and SATA hard drives used in computer technology servers. Working with 301 full hard and half hard stainless steel, these drive cages are stamped with progressive dies to produce cages measuring 3.5″... Continue reading→
Progressive Stamped Anchor Insert Assembly
Progressive Stamped Anchor Insert Assembly Ramcel Engineering manufactures this concrete insert anchor assembly with our progressive die stamping and plastic molding equipment. Working with HSLA steel, the main anchor portion is stamped using a progressive die. PE plastic is molded to form the outer wing portions of the part. The steel is coated via a... Continue reading→
Progressive Stamped Concrete Anchor Brackets
Progressive Stamped Concrete Anchor Brackets Using our progressive die stamping experience and knowledge, Ramcel Engineering manufactures these anchor brackets used in the pre-cast concrete industry. Different anchorage requirements call for different materials, and Ramcel Engineering handles this manufacturing requirement with ease, producing parts from HSLA steel, 201LN stainless steel, and 304 stainless steel as needed... Continue reading→
Case Studies
Partnering For Success
Partnering For Success Partnering For Success August 22, 2018Among the characteristics that make Ramcel exceptional is our ability to adapt and address specific client needs—whether it be engineering quality, tooling, or other aspects of the manufacturing operation. We are frequently asked by customers to study their parts manufacturing process in search of areas where greater... Continue reading→
Automation Quality Control
Automation in Quality Control November 03, 2017 We are frequently asked by customers to study their parts manufacturing process in search of areas where greater efficiency, reliability, and profitability can be achieved. Sometimes, our search results in new equipment and processes that result in superior product performance, fewer production rejects, and greater profitability. This document... Continue reading→
Patent-Protected Engineering
Patent-Protected Engineering May 26, 2017 We are frequently asked by customers to study their parts manufacturing process in search of areas where greater efficiency and profitability can be achieved. Sometimes, our search results in the development of new products and designs that are superior in performance and provide greater profitability. This document provides an example... Continue reading→
Reverse Engineering ROI
Reverse Engineering for ROI May 01, 2017 We are frequently asked by customers to study their parts manufacturing process to identify areas for improved efficiency. This document provides an example of a situation where our expertise and problem-solving skills enhanced production efficiency and reduced both capital and assembly costs. Ramcel is a leading producer of... Continue reading→
Total Management Process
Total Management Process March 29, 2017Many have inquired as to how Ramcel maintains our leadership position as a producer of precision metal stamping for global industries. The answer is both simple and complex. This document provides: An overview of our expertise. A description of our approach. The steps Ramcel takes to ensure the application of... Continue reading→
Leveraging Costs with Automation
Leveraging Costs with Automation March 16, 2017 We are frequently asked by customers to study their parts manufacturing process to identify areas where efficiencies can be achieved. This document provides an overview of our expertise and identifies some of the steps Ramcel takes to leverage manufacturing processes to improve efficiency and reduce costs. Ramcel is... Continue reading→
Contact us today to discuss how we can provide precision solutions tailored to your unique needs. Together, we can create a more efficient and reliable manufacturing process that adds value to your operations.