Robotic Welding
Robotic Welding Services
RAMCEL Precision Stamping and Manufacturing, LLC is a leader in custom robotic welding, specializing in aluminum, stainless steel, and carbon steel. Our expertise in utilizing both resistant and robotic welding methods ensures that the parts we deliver are 'best in class.' With a commitment to quality and precision, we offer a comprehensive range of welding processes, including Laser, MIG and TIG robotic welding, as well as gas metal arc welding.
Our Expertise
At RAMCEL, we pride ourselves on our ability to deliver high-quality welding solutions tailored to meet the specific needs of our clients. Our services are designed to provide precision, efficiency, and reliability across a variety of applications. Here’s an overview of our capabilities:
- Custom Robotic Welding: Our state-of-the-art robotic systems are capable of handling complex welding tasks with high precision. Whether working with aluminum, stainless steel, or carbon steel, our robots ensure consistent and accurate welds, reducing the risk of defects and improving overall product quality.
- Resistant Welding: We employ advanced resistant welding techniques to create strong, durable bonds between metal components. This method is particularly effective for joining dissimilar metals and is ideal for applications requiring high strength and reliability.
- Laser Welding: Laser welding offers high precision and speed, resulting in minimal heat distortion and cleaner welds compared to traditional methods. We also employ seam tracking technology which enhances the process by automatically adjusting the laser's position, ensuring consistent weld quality even with complex geometries.
- MIG and TIG Robotic Welding: Our robotic welding systems are equipped to perform both Metal Inert Gas (MIG) and Tungsten Inert Gas (TIG) welding processes. MIG welding is known for its speed and versatility, while TIG welding offers superior precision and control, making it suitable for intricate welds and thin materials.
- Gas Metal Arc Welding: As part of our comprehensive welding services, we offer gas metal arc welding, which is widely used for its efficiency and ability to produce high-quality welds. This process is suitable for a wide range of applications and materials, ensuring we can meet diverse client needs.
Industry Leadership
Since 1950, RAMCEL has maintained its leadership position in the evolving global marketplace by consistently updating our processes, technology, and equipment. Our commitment to staying at the forefront of industry advancements is reflected in several key areas:
- Continuous Improvement: We are dedicated to regularly updating our technology and equipment to stay ahead of industry trends. This commitment to continuous improvement ensures that we can offer our clients the most advanced and efficient welding solutions available.
- Highly Skilled Professionals: Our team of professionals undergoes continuous training and retraining to ensure they are equipped with the latest skills and knowledge. This focus on professional development allows us to maintain a high standard of quality and service.
- Customer-Centric Approach: At RAMCEL, we prioritize understanding and anticipating our customers' needs. By fostering strong relationships and maintaining open lines of communication, we ensure that we can deliver solutions that meet and exceed client expectations.
Why Choose RAMCEL?
Choosing RAMCEL for your metal stamping needs means partnering with a company that is committed to delivering exceptional quality and service. Here are a few reasons why we stand out in the industry:
- Proven Track Record: With decades of experience, we have a proven track record of delivering high-quality solutions to a diverse range of industries. Our reputation for excellence is built on a foundation of reliability and innovation.
- Advanced Technology: We utilize the latest metal stamping technology to ensure precision and efficiency in every project. Our investment in cutting-edge equipment allows us to tackle even the most complex challenges with confidence.
- Expert Team: Our team of highly skilled professionals provides exceptional service and support. We work closely with our clients to understand their specific needs and deliver tailored solutions that drive success.
Examples of Our Work
Precision Stamping of Cold Rolled Steel Transmission Plates
Precision Stamping of Cold Rolled Steel Transmission Plates This gasket plate, shown on the right, serves as a strong example of Ramcel Engineering’s high-quality precision stamping capabilities. This complex component is used within an automatic transmission application. With our Minster press, which ran at 50 cycles per minute and met precision tolerances down to ±... Continue reading→
Progressive Stamping of Steel Shift Gates
Progressive Stamping of Steel Shift Gates These progressive stamped internal and external shift gates, displayed to the left, are used as components within automobile steering columns. These parts serve as an example of Ramcel Engineering’s superior progressive stamping capabilities, which allowed our company to build 2,000,000 of these steel shift gates each year with weekly... Continue reading→
Progressive Stamping of Steel Laminations
Progressive Stamping of Steel Laminations Known for our high-quality progressive stamping services, Ramcel Engineering was contracted by a client from the automotive industry to produce a large series of stamped laminations used for electric power steering motor applications. With our 100-ton Minster press, which was able to run at 400 cycles per minute and hold... Continue reading→
Progressive Stamping of Steel Snap Rings
Progressive Stamping of Steel Snap Rings Using our top-notch progressive stamping technology, Ramcel Engineering produced the steel snap rings, which are used as components within an automotive truck axle application. We made 2 product sizes – large and small – to meet the needs of our client. Our 300-ton Minster press, which ran at 60... Continue reading→
Progressive Stamped Wire Strippers
Progressive Stamped Wire Strippers With our extensive progressive stamping capabilities, Ramcel Engineering manufactures these stamped handles for wire strippers used in the electrical industry. Our progressive die stamping expertise translates to the ability to manufacture wire strippers in various shapes, sizes, and configurations, as shown. All parts are stamped, heat treated, deburred, cleaned & pad... Continue reading→
Progressive Stamped Drive Cages for SAS and SATA Hard Drives
Progressive Stamped Drive Cages for SAS and SATA Hard Drives A full-service progressive stamping service facility, Ramcel Engineering produces drive cages for SAS and SATA hard drives used in computer technology servers. Working with 301 full hard and half hard stainless steel, these drive cages are stamped with progressive dies to produce cages measuring 3.5″... Continue reading→
Progressive Stamped Anchor Insert Assembly
Progressive Stamped Anchor Insert Assembly Ramcel Engineering manufactures this concrete insert anchor assembly with our progressive die stamping and plastic molding equipment. Working with HSLA steel, the main anchor portion is stamped using a progressive die. PE plastic is molded to form the outer wing portions of the part. The steel is coated via a... Continue reading→
Progressive Stamped Concrete Anchor Brackets
Progressive Stamped Concrete Anchor Brackets Using our progressive die stamping experience and knowledge, Ramcel Engineering manufactures these anchor brackets used in the pre-cast concrete industry. Different anchorage requirements call for different materials, and Ramcel Engineering handles this manufacturing requirement with ease, producing parts from HSLA steel, 201LN stainless steel, and 304 stainless steel as needed... Continue reading→
Case Studies
Partnering For Success
Partnering For Success Partnering For Success August 22, 2018Among the characteristics that make Ramcel exceptional is our ability to adapt and address specific client needs—whether it be engineering quality, tooling, or other aspects of the manufacturing operation. We are frequently asked by customers to study their parts manufacturing process in search of areas where greater... Continue reading→
Automation Quality Control
Automation in Quality Control November 03, 2017 We are frequently asked by customers to study their parts manufacturing process in search of areas where greater efficiency, reliability, and profitability can be achieved. Sometimes, our search results in new equipment and processes that result in superior product performance, fewer production rejects, and greater profitability. This document... Continue reading→
Patent-Protected Engineering
Patent-Protected Engineering May 26, 2017 We are frequently asked by customers to study their parts manufacturing process in search of areas where greater efficiency and profitability can be achieved. Sometimes, our search results in the development of new products and designs that are superior in performance and provide greater profitability. This document provides an example... Continue reading→
Reverse Engineering ROI
Reverse Engineering for ROI May 01, 2017 We are frequently asked by customers to study their parts manufacturing process to identify areas for improved efficiency. This document provides an example of a situation where our expertise and problem-solving skills enhanced production efficiency and reduced both capital and assembly costs. Ramcel is a leading producer of... Continue reading→
Total Management Process
Total Management Process March 29, 2017Many have inquired as to how Ramcel maintains our leadership position as a producer of precision metal stamping for global industries. The answer is both simple and complex. This document provides: An overview of our expertise. A description of our approach. The steps Ramcel takes to ensure the application of... Continue reading→
Leveraging Costs with Automation
Leveraging Costs with Automation March 16, 2017 We are frequently asked by customers to study their parts manufacturing process to identify areas where efficiencies can be achieved. This document provides an overview of our expertise and identifies some of the steps Ramcel takes to leverage manufacturing processes to improve efficiency and reduce costs. Ramcel is... Continue reading→
Contact us today to discuss how we can provide precision solutions tailored to your unique needs. Together, we can create a more efficient and reliable manufacturing process that adds value to your operations.